Key Specifications for Custom Manufactured Carbide Cutting Blades

Key Specifications for Custom Manufactured Carbide Cutting Blades

Summary

Understand the key technical specifications of custom manufactured carbide cutting blades, including alloy grade, dimensional tolerance, surface roughness, edge radius and hardness index for your custom drawing review.

Key Specifications for Custom Manufactured Carbide Cutting Blades

Rleey | Key Specifications for Custom Manufactured Carbide Cutting Blades

1. Introduction: Why Clear Specs Matter For Custom Carbide Blades

Many custom blade failures come from ambiguous technical requirements. When placing custom orders, complete specifications help us select the right carbide grade, set grinding tolerance and edge treatment. This avoids repeated sample revision and unexpected performance gaps after production.

2. Alloy Grade & Physical Property Specifications

Spec Item Common Parameter Range Effect On Blade
Cobalt Content 6% ~ 12% Higher cobalt for impact resistance; lower cobalt for high hardness wear
Grain Size 0.4μm ~ 2.0μm Fine grain improves cutting edge sharpness and wear resistance
Hardness HRA 88 ~ 92.5 Directly determines wear resistance and brittleness

3. Dimensional Tolerance & Form Tolerance

  • Thickness tolerance: general ±0.01mm, precision grade ±0.003mm
  • Flatness: critical for blades clamped on cutting holders
  • Hole position tolerance: for mounting holes of circular or rectangular blades
  • Parallelism: ensures uniform contact between blade and tool seat

Even if the material grade is correct, out-of-tolerance flatness will cause uneven cutting force and premature edge chipping.

4. Edge Parameter, Surface Finish & Coating Specs

Edge radius, rake angle, clearance angle and surface Ra value are core specifications for cutting performance. For coated blades, coating thickness, coating type and adhesion requirement should also be written clearly in your drawing. For example, Ra 0.2μm polished rake face is widely used for sticky material cutting to reduce built-up edge.

5. FAQs About Custom Carbide Blade Technical Specifications

Q1: Can you adjust hardness while keeping the same cobalt ratio?
We can adjust sintering process and grain size to fine-tune hardness within a small range.

Q2: What tolerance should I choose for non-critical dimensions?
We suggest relaxed tolerance for non-functional surfaces to control production cost and lead time.

Q3: Can you provide material test certificate for each batch?
Yes, we can supply hardness, density and metallographic inspection reports as specification requested.

6. Summary: Complete Spec Sheet Reduces Customization Risk

Before custom carbide blade manufacturing, confirm alloy grade, hardness, tolerance, edge geometry and surface finish together. Clear specifications help us produce matching blades on the first sample run and save your testing cost.

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Send your drawing, our engineer checks and sorts out the full specification list for custom carbide blades.

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We quote according to your complete technical specification requirements.

Disclaimer

Parameters are for reference. Final specifications should be verified with actual cutting test for your workpiece material.